Cut Costs & Boost Efficiency with Proper Consumables – How WHITE HORSE Differentiated Abrasive Formulas Extend Service Life & Reduce Processing Loss

Most metal and stone processing factories face frequent abrasive replacement and high workpiece rejection rates, mainly caused by generic abrasives mismatched with processing materials. By adopting a three-layer customized formula system (abrasive, resin and fiberglass) sorted by processing material, Zhejiang White Horse Abrasives Co., Ltd. significantly improves abrasive wear resistance and cutting efficiency, lowering comprehensive procurement costs for factories in long-term production.

Zirconia alumina (ZA) is used for stainless steel series for high toughness and self-sharpening performance, preventing passivation and darkening during stainless steel grinding. Silicon carbide (SiC) is adopted for stone series to fit brittle stone materials. Graded brown fused alumina is applied for foundry and general metal products to balance sharpness and wear resistance. Generic abrasives on the market only use single brown fused alumina, leading to rapid passivation on stainless steel and extreme wear when cutting stone.

WHITE HORSE abrasives adopt high-temperature impact-resistant modified resin produced via constant-temperature curing technology to boost bonding strength, resisting abrasive shedding and delamination under continuous high-speed cutting and high-temperature grinding. Low-cost generic abrasives feature weak resin adhesion and easily lose grains or separate into layers during heavy work.

All cutting and grinding discs are equipped with double thick fiberglass mesh to evenly distribute stress and greatly enhance impact and crack resistance, passing Germany MPA burst safety testing for stable operation at a linear speed of 80m/s and reducing waste from abrasive rupture.

Feedback from multiple steel structure and stainless steel processing plants shows:

Technical experts from the industry association advise manufacturers to purchase material-specific abrasives. Though the unit price of specialized discs is slightly higher, long-term benefits include reduced abrasive consumption, fewer rejected workpieces and less downtime for disc replacement, leading to obvious declines in overall production costs.